3D printing for the defense industry

— fast, flexible and comprehensive

Military applications 3D printing
3D printing in metal for military applications
3D printing in metal for military applications. AI-generated.

Modern defense organizations can no longer rely on long supply chains and physical spare parts inventories. When a component is needed — it is needed now. TOP3D delivers 3D printed parts in polymer and metal for the defense industry's demands for speed, precision and flexibility.

We offer the widest range of processes under one roof in Sweden: FDM, SLA, SLS, MJF and DMLS metal printing. One contact surface. The entire chain.

Why additive manufacturing is critical for the modern supply chain

The war in Ukraine, a changing security situation and Sweden's entry into NATO have accelerated a fundamental shift in how the defense sector handles spare parts and component supply.

The old system was based on just-in-time logistics: order from supplier, wait 6–18 months, stockpile spare parts for decades. It doesn't work in a high-intensity scenario.

The new system is called point-of-need sustainment — manufacture the component where it is needed, when it is needed. Digital CAD files replace physical spare parts inventories. A 3D printer can produce a critical part in hours instead of months.

Internationally, this is already a reality. The AMCC (Advanced Manufacturing Coordination Center) in Trollhättan is building national production capacity for defense-critical components, and FMV has developed concepts for mobile microfactories with additive manufacturing for field use.

TOP3D is a civilian part of that capability chain.

A 3D printer is printing parts for the defense industry in the field.
3D printing in defense optimal manufacturing scenario. AI-generated.

Processes and materials for defense applications

DMLS — Metal parts with complex geometry
3D printed titanium part with DMLS

DMLS — Metal parts with complex geometry

Direct Metal Laser Sintering (DMLS) enables metal parts with complex geometries that cannot be manufactured conventionally — in materials adapted for demanding environments.

TOP3D handles the entire flow: file review, production, post-processing and delivery.

Material: Titanium Ti-6Al-4V, Nickel alloy, Stainless steel 316L and 17-4PH, Aluminum AlSi10Mg, Hardening steel/Tool steel 1.2709, Copper CuNiSiCr

Typical applications:

    • Structural fasteners and mounting hardware
    • Components for optics, sensors and antenna mounts
    • Spare parts for older systems (obsolescence management)
    • Lightweight structures with maintained rigidity
SLS — Complex polymeric components
3D printed white plastic housings, manufactured with SLS

SLS — Complex polymeric components

Selective laser sintering (SLS) produces complex parts in PP and PA12 without support materials — enabling geometries that otherwise require assembly of multiple parts.

Material: PEKK, PA12 (Nylon) and PP

Typical applications:

    • Covers and protective covers
    • Wiring harnesses and mounting details
    • Functional prototypes for validation
    • Assembly aids and fixtures
FDM — Robust functional parts and tools
3D printed parts in carbon fiber reinforced plastic

FDM — Robust functional parts and tools

FDM (Fused Deposition Modeling) in high-performance materials such as carbon fiber reinforced polyamide and PETG produces robust parts for field use.

Material: ASA, carbon fiber reinforced polyamide (PA), PPA-CF, PPS-CF, ABS, PET-CF

Typical applications:

    • Fixtures and assembly jigs
    • Tool holders and adapters
    • Rapid prototypes for form and fit validation
    • Protective housings for electronics
MJF — Rapid series production of polymer parts
Flexible TPU detail, 3D printed with MJF

MJF — Rapid series production of polymer parts

Multi Jet Fusion (MJF) produces polyamide parts with a smooth surface finish, dense structure and reproducible quality. Often faster and more cost-effective than SLS in series production.

Material: PA12, PA11, TPU, PP

Typical applications:

    • Serial parts with strict dimensional tolerance
    • Ergonomic grip surfaces and handles
    • Field components requiring high mechanical loads
    • Spare parts in rapid series production
SLA — Precision and detail
A metallic, blue-toned, angular object with multiple cutouts and curved edges, shown against a toned gray background.

SLA — Precision and detail

Stereolithography (SLA) provides extremely high detail accuracy with a smooth surface finish — ideal for optical protection, precision prototyping, and functional testing.

Typical applications:

    • Optical protection and lens mounts
    • Simulator parts and demonstration models
    • Precision prototypes for approval process
    • Seal tests and fit checks

TOP3D's capabilities — widest range in Sweden and the Nordics

We have a wide range of processes and materials for 3D printing adapted to the requirements of the defense industry:

FDMASA, carbon fiber reinforced polyamide PAHT-CF, PPA-CF, PPS-CF, ABS, PET-CF
SLAUV resin, high precision
SLSPEKK, PP, PA12
MJFPA12, PA11, TPU, PP
3D printing
metal (DMLS)
Titanium, nickel alloy, stainless steel, aluminium, maraging steel

A contact surface for all processes. TOP3D reviews your request, recommends the right process and materials, and delivers.

  • Quote within 24 hours
  • Delivery 2–15 working days depending on process and volume
  • Secure file management — your CAD files are treated confidentially
  • Personal contact with an engineer who understands your needs

Total defense and civil preparedness — dual-use capability

TOP3D's capabilities are available to both civilian and defense-related actors. We work with R&D organizations, Tier 1 and Tier 2 suppliers to the Swedish Armed Forces, product development companies and universities.

Sweden is currently building up national additive manufacturing capacity — AMCC in Trollhättan and FMV's work with mobile microfactories are two examples. TOP3D is part of the civilian infrastructure that supports that capability: rapid prototyping, spare parts manufacturing and series production without long procurement times.

We can scale up in case of urgent need and coordinate capacity across our partner network.

Frequently asked questions about 3D printing for defense

Can you manufacture classified or security-sensitive parts?
TOP3D handles all customer data confidentially. CAD files and orders are stored securely. For parts that require specific security agreements, please refer to a separate NDA. Contact us to discuss your specific needs.

What certifications does TOP3D have?
TOP3D is currently not AS/EN 9100 certified. We can refer assignments to certified partners where certification is an explicit requirement in the procurement. Contact us for advice.

How quickly can you deliver in case of emergency?
Polymer parts via FDM, SLA and MJF can be delivered within 2-5 business days. SLS 3-7 days. DMLS metal parts 10-15 days depending on geometry and volume. Contact us directly for urgent priorities.

Can you produce CAD models from older drawings or worn original parts?
Yes. TOP3D offers reverse engineering — we can receive physical components, scan them and produce CAD documents for printing. Contact us for more information.

What distinguishes TOP3D from other suppliers?
We offer the widest range of processes in Sweden under one roof — FDM, SLA, SLS, MJF and DMLS. You don't have to coordinate multiple suppliers. We review your file, recommend the right process and material, and take responsibility for the entire chain.

Get started — send your request

Do you need 3D printed parts for a defense-related project? Learn more about 3D printing and Contact Us with a description of needs, volume and timeframe.

Quote within 24 hours.

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