3D Printing with Binder Jetting
Binder Jetting (BJ) can produce small details in metal with very high detail. The process binds metal powder to the shape of the part and is then sintered into a fully solid metal part without pores. The part is printed on a larger scale and then shrinks to the desired size during the sintering process. The scaling is difficult to get exactly right, which means that this process has a relatively large tolerance range. The result in terms of the material properties is very similar to the properties you get through traditional sintering of metal, but through Binder Jetting you can get completely different types of geometries. After sintering, the 3D printed parts can be polished in various ways to achieve the desired finish. Another method of 3D printing in metal is DMLS. Not sure which process suits your purpose best? click here.
Process data | Value |
---|---|
Standard tolerance | ± 5% (lägsta gräns ±0.1 mm). |
Max. component size | 155 x 155 x 76.2 mm |
My. component size | 10 x 7.5 x 1.0 mm |
*the above data are best-practice and may vary and depend on the choice of material.
*click to enlarge*
Materials for 3D Printing - BJ
Stainless steel, 316L, 1.4404
- Excellent corrosion resistance
- Good strength at moderately elevated temperatures
- Responds well to surface treatment eg super finish
- Molybdenum gives improved corrosion resistance
Duplicate css
Material data | Unit | Value |
---|---|---|
Tensile strength | MPa | 520 |
Elastic limit | MPa | 180 |
Elongation at break | % | 50 |
Hardness | HRB | 55 |
Relative density | % | 97 |
Values above are approximate and actual values may vary.
Material data Stainless steel, 316L
Material data | Unit | Value |
---|---|---|
Tensile strength | MPa | 520 |
Elastic limit | MPa | 180 |
Elongation at break | % | 50 |
Hardness | HRB | 55 |
Relative density | % | 97 |
Values above are approximate and actual values may vary.
Stainless steel, 17-4PH
- High strength and wear resistance
- Corrosion resistance
- Weldable
- Hardenable
- Magnetic
Material data Stainless steel, 17-4PH
Material data | Unit | As sintered | As hardened H900 |
---|---|---|---|
Tensile strength | MPa | 950 | 1250 |
Elastic limit | MPa | 730 | 1100 |
Elongation at break | % | 4 | 7 |
Hardness | HRC | 27 | 38 |
Relative density | % | 98 | 98 |
Copper
Cu is a 99.9 % commercially pure copper quality for use with Digital Metal's proprietary metal binder jetting system. The excellent electrical and thermal conductivity properties of pure copper make it ideal for a wide range of applications. It is mostly used for electronics, heat exchangers, heat sinks, engine parts as well as in a variety of industry applications that require good conductivity. Printing in copper offers freedom of design and enables optimal functionality with few restrictions
- 99.9 % pure copper
- Excellent thermal and electrical conductivity
- Suitable for a variety of industrial applications
- Commonly used for heat sinks, heat exchangers, engine parts and electronics
Material data Copper
Material data | Unit | Value |
---|---|---|
Tensile strength | MPa | 195 |
Elastic limit | MPa | 30 |
Elongation at break | % | 35 |
Density | g/cm³ | 8.6 |
Titanium, Ti6Al4V
- High strength and hardness
- Excellent corrosion resistance
- 45% lighter than conventional steel
- Biocompatible
Material data Titanium
Material data | Unit | As sintered | As hardened HIP |
---|---|---|---|
Tensile strength | MPa | 890 | 1050 |
Elastic limit | MPa | 790 | 940 |
Elongation at break | % | 8 | 10 |
Hardness | HRC | 25 | 55 |
Relative density | % | 95 | 100 |